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WE MAKE FUTURE HAPPEN! SUCCESS OF J.S. MACHINE 25th OPEN HOUSE

WE MAKE FUTURE HAPPEN! SUCCESS OF J.S. MACHINE 25th OPEN HOUSE
J.S. Machine successfully held her 25th Open House, and attracted more than 1,000 to  attend the great event!
 
On April 16th, the 25th Open House of J.S. Machine is grandly opened. At the beginning of the opening ceremony, Mr Li Jian, Chairman of J.S. Machine, expressed sincere gratitude to the government leaders, customers and friends who attended the event. And he briefly introduced the current development trend of the industry and the development status of J.S. Machine. And Mr. Li Jian focused on introducing to attendees the various machinery demonstrated at the 25th Open House, as well as intelligent factory theme park and various products and services such as intelligent factory free diagnosis.
 

 
Soon afterwards, Mr. Hu Xiaoguo, Deputy Mayor of Jingmen City, Mr. Wei Mingchao, Governor of Jingshan County, Mr. Wang Yuezhong, Secretary General of China Packaging Federation, and customer representative Mr. Yu Guoping, Chairman of Changxing Hengtong Packaging Co., Ltd. had made speeches and expressed warmly congratulation to the successful holding of open house, and hoped that the exhibition would be able to demonstrate the J.S machine intelligent factory to the corrugated packaging industry, and at the same time to promote the development of the Chinese corrugated packaging industry in an all-round way, so that more companies in the industry will benefit.
 
In this open house, J.S. Machine unveiled the intelligent factory core modules such as intelligent management systems, intelligent equipment, intelligent logistics, etc. Especially the major activities of the intelligent factory theme park, such as: dynamics and multimedia display; intelligent equipment conference; free diagnosis for intelligent factory, and so on.
 
At this Open House, J.S. Machine had taken the lead to introduce an intelligent factory in the corrugated packaging industry. Through static, dynamic, and multimedia methods, you can witness the intelligent production of a future intelligent factory from order input, warehouse input and output, to production process, intelligent logistics, and finished product output. Under the support of big data and cloud platform, the real-time positioning, tracking, and dispatching of paper reel, paperboard, and carton boxes can be realized. Besides, it is able to accomplish order data traceability, which breaks through the current information isolated island phenomenon of corrugated packaging companies.
During the dynamic display, J.S. Machine has unveiled her great achievements in intelligence technology through several show machinery.
 
The first equipment is JETS400 intelligent corrugator, with a width of 2800mm and design at 400m/min. It has applied a number of cutting-edge technologies, such as machine vision recognition technology, order combining and scheduling system and self-learning adaptive system. While energy consumption being reduced by 20%, the whole corrugator only needs 4 operators, which dramatically reduces labor intensity and dependence on skilled workers' experience and skills, and meanwhile, it improves the production efficiency of mini orders. The intelligent management system helps managers to easily understand the operation status and energy consumption data of workshop through mobile devices such as smart phones and laptops.

The second equipment is intelligent logistics system. J.S. Machine has brought to the traditional packaging industry excellent teams with good reputation in robot bionics and unmanned vehicle. Robots and big data are used to solve poor flexibility and low efficiency in traditional logistics field. The shown intelligent logistics equipment, including the AGV transfer vehicle, mesh belt logistics, is the bridge that connects corrugator, converting equipment and warehousing. It can realize automatic material identification through RFID and barcodes. And it also realizes material tracking and positioning through Internet of Things, which saves a lot of manpower costs and improves efficiency.
The third equipment is JS-SLIM1600, a flexo digital case maker with a maximum speed of 120m/min, can replace traditional flexo printer. And JS-CUBE1600, a UV digital case maker with a maximum speed of 150m/min can replace traditional offset printing. The birth of the digital case maker enables plateless printing and die-cutting, provides possibilities for small batch and tailored products, and it will optimize capacity of the entire industry in the future, to overset flexo printing and offset printing by digital printing. In addition, digital printing has brought new image forming methods. The emergence of digital images has raised the image quality to a new dimension, which has provided infinite potential of image quality and achieved a truly innovative change.
The fourth equipment is the intelligent JSFolder FFG. It is able to handle ordinary printing and high-definition printing, with an operation speed up to 350 sheets/min, and stable registration at ±0.3 mm. Equipped with automatic sheets feeding robot and stacking system, it can realize one-man operation.
Another equipment is Blue Ocean Xtreme with multi-out die-cutter, the logistics system connects with automatic feeding robot, working together with Blue Ocean Xtreme, they realize full automatic integrated production and multi-out stacking.
Currently, many carton factories face some problems, such as, workers complained about the high labor intensity of handling paperboard cartons, and the lacking of logistics and enough interim inventory space constrains corrugator speed; forklift run in the workshop may cause personnel and equipment accidents; insufficient inventory space for paper and board constrains production capacity; low level of automation cause great dependence on workers; difficulty in recruiting skilled workers; high labor cost and land cost; unstable quality, and so on. Understanding the difficulties that carton factories are experiencing, J.S. Machine devotes herself to solving problems such as, how to get to know the real-time production data of corrugator, converting equipment and real-time status of online order, how to get to know workshop production status remotely, how to realize automatic coordinating of logistics system without human interfere, how to control the use of each paper reel, how to manage the paper storage and actual consumption, and how to promote efficiency and cost-saving.
In response to all these problems and doubts, as well as the production and target that customers expect to achieve, J.S. Machine has specially launched expert diagnosis team who would select 10 companies to pay visit on site, give the diagnosis and solution for free according to the company’s basic information.

 

Under the background that China government strengthens protection of the ecological environment, the rising land cost, the reduction in the number of working-age workers, our partners are facing difficulties in land acquisition, recruitment, retaining the staff, and high land and labor costs. Therefore, it requires our products to be high-speed, wide-width, energy-saving, cost-saving, and intelligent. So “to use machine to replace human” has become an inevitable trend of technology change in the industry. The individualized demands that customers continue to appear also require our products to have higher production flexibility.
This grand event not only demonstrates the latest technology and products of J.S. Machine, but also aims to create a platform for mutual development among friends. Just as Mr. Li Jian said and quoted, “J.S. Machine is willing to enter into risk-sharing and revenue-sharing partnership with our customers and suppliers, to cast an ecological chain cooperation platform, then to grow and develop together with our partners! And in the future, we will work together with upstream and downstream to jointly realize intelligent factory overall solution in the paper packaging industry”. And all this are fully reflected in this open house.